LifeMonitor

Safety begins with knowledge. With a wear monitoring precision of up to 0.1 mm, the LifeMonitor sets new standards for drum couplings.

Overview

The future of wear monitoring for large industrial couplings is here – with LifeMonitor by Malmedie. With a wear monitoring precision of up to 0.1 mm, the LifeMonitor sets new standards for drum couplings. This innovative method uses a speed sensor to measure and analyze the tangential displacement between the hub and housing. Our coupling condition monitoring delivers precise results, detects wear at an early stage, and supports maintenance planning.

Take the first step towards future-proof digitalization in crane operations today!

  • Reduces downtime
  • Increases planning reliability
  • Optimized coupling service life
  • Ideal for demanding applications with up to 8 sensors
  • Numerous integration options into existing IT and data infrastructure
  • Simple and flexible integration

    The industrial wear monitoring system “LifeMonitor” offers various integration options into existing IT and data infrastructures via analog and digital outputs.

    Among the possible outputs:

  • 4–20 mA interface for wear value output
  • Digital switch contact for alarm signaling
  • Profibus or Profinet control for wear value output and separate alarm signaling
  • Data interface for information transmission
  • Automatic email alert in case of an alarm
  • General overhaul of MALMEDIE® couplings in our works
  • Original-Spare-Part Service
  • Training of your staff at site or in our works
  • Maintenance of existing installations
  • The LifeMonitor is available for TTXL sizes 6–62. Control box dimensions: approx. 400 × 200 × 155 mm.

    Product Details

    Article No. V700401:
    LifeMonitor Base Module
    (for monitoring a drum coupling)

    Includes:
    • Peak Analyzer
    • Measuring Item
    • Speed Sensor

    Minimum clearance between
gearbox and hub: 60 mm.

    Downloads

    Further information

    MALMEDIE® LifeMonitor EnglishDownload

    Expert Advice

    Bring next-level performance to your crane

    Discover how LifeMonitor can transform your hoisting system – with fewer components, higher efficiency, and superior protection for structure and drivetrain.
    Sales Christian Tigges